2023 Ford Bronco Badlands Build: Off-Road Performance & Power Upgrades
The 2021-2025 Ford Bronco is engineered for rugged trails and extreme terrain, equipped with advanced 4WD technology and a powerful EcoBoost engine. At AFE, we specialize in extracting every bit of performance from Ford trucks like the F-150 and Ranger. So, when we set our sights on the Bronco, we knew we were going to bring that same level of expertise. With the Bronco sharing its EcoBoost engine lineup with these trucks, it became the perfect platform for serious performance upgrades.
We showcased our 2023 Bronco Badlands 2.7L twin-turbo at SEMA, unveiling our ultimate off-road-to-daily-driving build. Focused on power, durability, and all-around performance, we pushed the Bronco to its full potential. From piggyback tuning and cold air intakes to exhaust systems and suspension upgrades, we’re spotlighting the best Bronco performance mods, featuring both AFE products and top aftermarket brands. Whether you’re driving the 2.3L turbo or 2.7L twin-turbo, and no matter your trim—Outer Banks (OBX), Wildtrak, or Big Bend—check out the build sheet below for our exact 2023 Bronco Badlands and the full list of off-road and power-boosting upgrades we’ve added.
ENGINE & PERFORMANCE
aFe POWER Momentum GT Cold Air Intake System
Part Number 50-70081R
Features:
- Outflows Factory Intake by 30%
- Measured Flow: 325 CFM @ 7″ H2O
- Washable and Reusable Pro 5R Air Filter for Maximum Performance
- Large Clear Sight Window for Convenient Filter Inspection Without Disassembly
aFe POWER Vulcan Series 2.5 IN 304 Stainless Steel Cat-Back Exhaust System
Features:
- Constructed from 2.5 IN – 3 IN Mandrel-Bent 304 Stainless Steel Tubing
- 4 IN Diameter Black 304 Stainless Steel Exhaust Tip
- Acoustically Tuned Expansion Chamber for a Deep Exhaust Tone
- Utilizes Factory Style Flange and Hangers for a Secure Fit
aFe POWER BladeRunner Aluminum Hot and Cold Charge Pipe Kit Black
Part Number 46-20584-B
Features:
- Directly replace your Broncos’s rubber charge pipes with aFe POWER’s BladeRunner free-flowing, heat-resistant aluminum charge pipes.
- Dyno-Proven Gains of +10 HP and +11 Lbs. x Ft. TQ
- Hot Side Outflows the Factory Charge Pipe by up to +12%
- Cold Side Outflows the Factory Charge Pipe by up to +5%
- TIG-Welded 2-1/2″” Hot Side and 3″” Cold Side Aluminum Pipes
aFe POWER SCORCHER GT Power Module
Part Number 77-43044
Features:
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Proven Power Gains: Dyno-tested piggyback tune adds +56 HP / +62 lbs.-ft. torque on the F-150 3.5L (TT), +47 HP / +57 lbs.-ft. torque on the F-150 2.7L (TT), and +40 HP / +63 lbs.-ft. torque on the Bronco 2.7L (TT)—all without flashing the ECU.
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No Flash ECU Needed: Get more power with this plug-and-play power module—no dealer visits, no permanent changes, and no ECU footprint.
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In-Cabin On-the-Fly Adjustments: Instantly switch between Stock (Green), Sport (Yellow), Sport+ (Orange), and Race (Red) modes with the LED control switch. Also available in Bluetooth accessible module as Scorcher Blue.
Sprint Booster V3 Power Converter
Features:
- Improve your Bronco’s throttle response and overall drivability with this Sprint Booster Power Converter.
- Simple, Plug-and-Play Installation
- Ultra Compact Device Mounts in the Cabin
- 3 Acceleration Modes w/ 18 Acceleration Programs
- Valet and Pedal Lock Mode Provide Protection Against Unauthorized Vehicle Use
SUSPENSION
Sway-A-Way 2.5 Front Remote Reservoir Coilover Kit with Compression Adjusters
Features:
- CNC Machined Components are Made to the Strictest Tolerances
- 7/8″ Polished Nitro Steel Shafts for Strength and Durability
- COM 10 Teflon Lined Steel Spherical Bearings
- Multi-Seal Carrier to Ensure Zero Leakage
- Remote Reservoirs with Installation Hardware
Sway-A-Way 2.5 Rear Remote Reservoir Coilover Kit with Compression Adjusters
Features:
- Remote Reservoirs with Compression Adjusters
- 16 Clicks of Adjustability for up to +200% Damping
- Dual Rate Springs for Best Ride Comfort and Load Carrying Capacity
- Specifically Formulated 7wt Fully Synthetic Shock Oil
- Multi-Seal Carrier to Ensure Zero Leakage
EXTERIOR
aFe POWER Terra Guard Rock Slider with Step
Features:
- No-drilling, direct bolt on installation
- Unique removable tread plate for customization and options
- Fine texture black powder coating for a finished look and durability
aFe POWER Pro Series Rear Differential Cover Black w/ Machined Fins
Features:
- Increased Oil Capacity
- Constructed out of Durable Cast Aluminum
- Black Powder Coat with Machined Fins
- Dual Neodymium Magnetic Plugs are Used for Maximum Gear Protection
- Large Oil Level Sight Glass and Calibration Plug Set to the Factory Oil Level Prevents Overfilling
aFe POWER Pro Series Transmission Pan Black w/ Machined Fins
aFe POWER’s Pro Series transmission pan brings performance engineering to the protection of your Bronco’s transmission. The Pro Series transmission pan is constructed out of durable die-cast aluminum with reinforced ribs inside and out for maximum strength and heat transfer. This cover fits the Ford 10R60 and 10R80 transmissions.
VAIA Designs
- Car Design Wrap – Riverside, CA
- Delivering top quality paint protection and wrap services
WHEELS & TIRES
Mickey Thompson, Baja Boss MT Tires
37 x 12.5 x R17 LT
Fuel Vector D601 Wheels 17 x 8.5 ET7
LIGHTING & CONTROLLER
BuiltRight Industries MOLLE Panels
Pro Eagle Jack:
Race Ramps Rock
The 2021, 2022, 2023, 2024, and 2025 2.3L turbo and 2.7L twin-turbo Ford Bronco, when equipped with proper power and protection, boasts performance, reliability, and off-road capability. It’s equipped to tackle any adventure, from overland expeditions to extreme off-road trails, while still maintaining the luxury and comfort Bronco owners expect. Whether you’re exploring the wilderness or driving through the city, this build ensures you’re prepared for it all.
Let aFe POWER help you unlock the perfect customization to elevate your ride.
Our POWER Professionals are Here to Help.
- Call us at 1-951-493-7101 or shoot us an email.
- We're available to talk Mon–Fri 8am–4pm PST.
- Factory Store: 232 Granite St. Corona, CA 92879
